高纯铝卷封焊系统设计与工艺试验研究*

doi:10.16731/j.cnki.1671-3133.2026.01.014

现代制造工程 ›› 2026, Vol. 544 ›› Issue (1): 117-122.doi: 10.16731/j.cnki.1671-3133.2026.01.014

高纯铝卷封焊系统设计与工艺试验研究^*

左小刚¹, 胡国玉², 郭晓瑜², 赵艺涵², 章明星²

1 新疆众和股份有限公司,乌鲁木齐 830013;
2 新疆大学智能制造现代产业学院,乌鲁木齐 830017

收稿日期:2025-01-17 出版日期:2026-01-18 发布日期:2026-03-17
通讯作者: 胡国玉,博士,教授,主要研究方向为机械电子工程。E-mail:xjhuguoyu@xju.edu.cn
作者简介:左小刚,硕士,正高级工程师,主要研究方向为有色金属加工。E-mail:215890086@qq.com
基金资助:
*新疆维吾尔自治区“天山英才培养”计划项目;新疆众和股份有限公司铝卷封焊全自动焊接机器人研发项目(XJZH-KJB-C2022-33)

Design and process experimental study of high purity aluminum coil sealing welding system

ZUO Xiaogang¹, HU Guoyu², GUO Xiaoyu², ZHAO Yihan², ZHANG Mingxing²

1 Xinjiang Joinworld Co., Ltd., Urumchi 830013, China;
2 Modern Industrial College of Intelligent Manufacturing, Xinjiang University, Urumchi 830017, China

Received:2025-01-17 Online:2026-01-18 Published:2026-03-17

摘要/Abstract

摘要： 目前,铝卷端面封焊主要采用人工钨极氩弧焊。针对人工焊接效率低、焊接时易损害焊接人员健康等问题,设计开发了高纯铝卷封焊智能焊接机器人系统;基于机器视觉技术进行封焊点识别,获取铝卷封焊点位置信息。对系统的手眼标定精度进行试验验证,手眼标定最大误差不超过0.486 mm,对封焊点识别精度进行试验验证,封焊点识别精度为1.5 mm;以层厚为6.2 mm的铝卷为焊接对象,设计正交试验并进行极差分析和方差分析,探究铝卷下线温度、焊接电流和焊接时长对焊缝余高和咬边程度的影响规律。结果表明,各因素对焊接质量的影响主次排序为焊接电流-铝卷温度-焊接时长,其中焊接电流对焊接质量的影响最为显著且与焊缝余高和咬边程度呈现正相关性;当铝卷温度为240 ℃时,焊接电流应为162.5 A,焊接时长应为2.5 s,此时焊缝余高和咬边程度较为理想。通过现场调试,验证了该高纯铝卷封焊智能焊接机器人系统实现了封焊点自动识别与焊接,并且可实现高纯铝焊接工艺参数实时监控与调整。

关键词: 铝卷封焊, 高纯铝焊接, 自动焊接系统, 工艺参数, 正交试验

Abstract: At present,the end face sealing of aluminum coil is mainly used by artificial tungsten argon arc welding. Aiming at the problems of low efficiency of artificial welding and easy damage to human health during welding,an intelligent welding robot system of high purity aluminum coil sealing welding was designed and developed.Based on machine vision technology,solder joint identification was carried out to obtain solder joint position information of aluminum coil sealing. The accuracy of the system′s hand-eye calibration had been validated through experimental verification. The maximum error of hand-eye calibration was no more than 0.486 mm. The accuracy of identifying solder joints had been validated through experimental verification. The identification accuracy of solder joints was 1.5 mm. Taking aluminum coil with a thickness of 6.2 mm as the welding object,orthogonal test was designed and range analysis and variance analysis were carried out to explore the law of influence of aluminum coil roll temperature,welding current and welding duration on weld residual height and edge bite degree. The results showed that the main order of influence of each factor on welding quality was welding current-aluminum coil roll temperature-welding duration. The welding current has the most significant effect on the welding quality and has a positive correlation with the weld residual height and edge bite degree.When the temperature of the aluminum coil roll is 240 ℃,the welding current should be 162.5 A,and the welding duration should be 2.5 s,and the residual height and edge bite degree of the weld are ideal. The automatic identification and welding of the spot can be realized by the intelligent welding robot system of high purity aluminum coil sealing welding,and the real-time monitoring and adjustment of high purity aluminum welding process parameters can be realized.

Key words: aluminum coil sealing welding, high purity aluminum welding, automatic welding system, process parameter, orthogonal test

中图分类号:

TP23

左小刚, 胡国玉, 郭晓瑜, 赵艺涵, 章明星. 高纯铝卷封焊系统设计与工艺试验研究^*[J]. 现代制造工程, 2026, 544(1): 117-122.

ZUO Xiaogang, HU Guoyu, GUO Xiaoyu, ZHAO Yihan, ZHANG Mingxing. Design and process experimental study of high purity aluminum coil sealing welding system[J]. Modern Manufacturing Engineering, 2026, 544(1): 117-122.

[1]	吕高伟, 赵文涛, 丛建臣, 张广世, 张华东. 外置电磁阀用比例电磁铁结构参数优化分析[J]. 现代制造工程, 2025, 540(9): 105-112.
[2]	任轲峰, 郗建国, 徐贤亚, 高建平. 基于目标工况的新能源汽车自动优化标定系统研发^*[J]. 现代制造工程, 2025, 538(7): 57-65.
[3]	屈春叶, 张乾, 何小强. 基于CFD的超高压喷油嘴空化特性正交优化研究^*[J]. 现代制造工程, 2025, 533(2): 151-160.
[4]	王鹏举, 李国栋, 陶湛, 薛云峰, 王震宇, 刘禹. 基于气压约束流场的电化学沉积技术研究^*[J]. 现代制造工程, 2025, 542(11): 87-93.
[5]	刘宇, 韩钧, 曲嘉伟, 张诗奇, 陈海静. 基于信噪比和灰色关联分析的电火花喷爆加工工艺参数优化^*[J]. 现代制造工程, 2024, 526(7): 9-16.
[6]	王泽涵, 周明, 宋子雄, 赵萌, 徐佩, 辛方晴. 电火花加工钛合金电参数对重铸层的影响规律研究^*[J]. 现代制造工程, 2024, 525(6): 111-121.
[7]	刘浩东;王欣;郭晓光;张峰. 门式起重机主梁下挠度实时计算方法研究[J]. 现代制造工程, 2023, 516(9): 93-101.
[8]	张子英;张盼盼;李学会. 机械参数对多沟槽金属结合剂金刚石砂轮修锐的影响[J]. 现代制造工程, 2023, 514(7): 9-15.
[9]	渠晓刚;高杰;韩利萍;张月红;才冬涛;李晓波. 增材制造弯孔道的磨粒流抛光仿真与试验[J]. 现代制造工程, 2023, 514(7): 97-105.
[10]	宋现春，路广远，王笑，姜洪奎. 滚珠丝杠精密磨削表面加工质量及其试验研究[J]. 现代制造工程, 2023, 513(6): 85-88.
[11]	王树强，贾超，陈昊雷，张宇，刘杰. 基于正交试验的椭球状管件内高压胀形参数优化[J]. 现代制造工程, 2023, 513(6): 89-94.
[12]	徐浩，程祥，闫新华，郑光明，姜秀丽，董瑞春，李阳. 聚醚醚酮材料低温铣削试验研究[J]. 现代制造工程, 2023, 512(5): 101-105.
[13]	秦培亮;时元元;洪荣晶. 基于DEFORM仿真的剐齿切削力与工艺参数关系研究[J]. 现代制造工程, 2023, 509(2): 70-75.
[14]	邱喆,马廉洁,孙立业,赵镇. 二维超声振动磨削氧化锆陶瓷表面形貌及粗糙度试验研究[J]. 现代制造工程, 2023, 508(1): 10-15.
[15]	胡育齐,赵丽梅,曹振,汪龙华. 落重冲击试验仪的结构设计及优化[J]. 现代制造工程, 2023, 508(1): 133-138.

高纯铝卷封焊系统设计与工艺试验研究^*

Design and process experimental study of high purity aluminum coil sealing welding system

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics