现代制造工程 ›› 2026, Vol. 551 ›› Issue (8): 138-151.doi: 10.16731/j.cnki.1671-3133.2026.08.019

• 设备设计/诊断维修/再制造 • 上一篇    下一篇

跨模态高分辨率时频增强机制的永磁同步电机故障诊断*

袁雪霞1, 周伟2,3   

  1. 1 郑州旅游职业学院信息工程学院,郑州 451464;
    2 郑州西亚斯学院工学部,郑州 451150;
    3 河南省智能制造数字孪生工程研究中心,郑州 451150
  • 收稿日期:2026-02-02 出版日期:2026-08-18 发布日期:2026-09-01
  • 通讯作者: 周伟,本科,副教授,主要研究方向为图像处理及嵌入式技术。 E-mail:zhouwup@126.com
  • 作者简介:袁雪霞,硕士,讲师,主要研究方向为人工智能与计算机应用。E-mail:ysnowxia@126.com
  • 基金资助:
    *河南省科技发展计划项目(科技攻关)(252102230063)

Fault diagnosis of permanent magnet synchronous motors with cross-modal high-resolution time-frequency enhancement mechanism

YUAN Xuexia1, ZHOU Wei2,3   

  1. 1 School of Information Engineering,Zhengzhou Tourism College,Zhengzhou 451464,China;
    2 Faculty of Engineering,Zhengzhou SIAS University,Zhengzhou 451150,China;
    3 Henan Intelligent Manufacturing and Digital Twin Engineering Research Center,Zhengzhou 451150,China
  • Received:2026-02-02 Online:2026-08-18 Published:2026-09-01

摘要: 针对永磁同步电机在复杂工况下因出现的故障特征细节辨识度下降而导致识别准确率较低的问题,通过改进Transformer结构,并融合跨模态的振动信号和电流信号,提出了一种永磁同步电机故障诊断方法。首先,构建了高分辨率时频增强机制,有效提升了振动信号与电流信号的模态区分能力和时频表征精度;然后,引入了跨模态多尺度子带对齐机制,通过相位引导的门控多头注意力策略,增强多模态特征间的耦合一致性与可对齐性;最后,设计了结构化判别损失函数,从类内聚合、类间分离和模态一致性等多维度优化特征分布结构,从而强化故障识别边界。实验结果表明,提出的3项改进策略使模型的mAP分别提高了3.3 %、3.6 %和2.3 %,显著增强了特征提取的稳定性与结构判别力,使改进模型的精确率、召回率、mAPF1分别达到了92.2 %、94.6 %、93.9 %和93.1 %,且在复杂噪声干扰下的mAP仅下降了0.5 %,有效缓解了特征混叠与模态失配问题,为永磁同步电机的在线故障智能诊断提供了可靠的技术支撑。

关键词: 永磁同步电机, 在线故障诊断, 高分辨率时频增强, 跨模态多尺度子带对齐, 门控多头注意力, 结构化判别

Abstract: In response to the problem of decreased recognition accuracy of fault feature details in permanent magnet synchronous motors under complex operating conditions,a novel fault diagnosis method was proposed by improving the Transformer architecture and integrating cross-modal vibration and current signals. First,a high-resolution time-frequency enhancement mechanism was constructed to improve the time-frequency representation accuracy and modal discriminability of vibration and current signals. Then,a cross-modal multi-scale sub-band alignment mechanism was introduced,and strengthened the coupling consistency and alignment capability between multimodal features by a phase-guided gated multi-head attention strategy. Finally,a structural discriminative loss function was designed to optimize the feature distribution from multiple perspectives,including intra-class compactness,inter-class separability,and cross-modal consistency,thereby reinforcing the fault discrimination boundaries. Experimental results demonstrated that the three proposed enhancement strategies improved the model mAP by 3.3 %,3.6 %,and 2.3 %,respectively,significantly enhancing the stability and structural discriminative capability of feature extraction. The improved model achieved a precision,recall,mAP,and F1-score of 92.2 %,94.6 %,93.9 %,and 93.1 %,respectively. Moreover,the mAP decreased by only 0.5 % under complex noise interference,indicating that the proposed method effectively alleviated feature aliasing and modal mismatch and provided reliable technical support for online intelligent fault diagnosis of permanent magnet synchronous motors.

Key words: permanent magnet synchronous motor, online fault diagnosis, high-resolution time-frequency enhancement, cross-modal multi-scale sub-band alignment, gated attention, structural discriminative

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