现代制造工程 ›› 2025, Vol. 538 ›› Issue (7): 113-119.doi: 10.16731/j.cnki.1671-3133.2025.07.014

• 仪器仪表/检测/监控 • 上一篇    下一篇

基于非成像光学理论的高反光金属表面视觉检测光学系统优化设计*

袁奎1, 李荣2, 谌立贵2, 秦东2, 吴怀超1   

  1. 1 贵州大学机械工程学院,贵阳 550025;
    2 贵阳险峰机床有限责任公司,贵阳 550025
  • 收稿日期:2024-04-21 出版日期:2025-07-18 发布日期:2025-08-04
  • 通讯作者: 袁奎,高级实验师,硕士生导师,博士,主要研究方向为高效磨削及装备。E-mail:812862535@qq.com
  • 基金资助:
    *贵州省高等学校重点实验室项目(黔教技[2023]009号);贵州省科技创新基地建设项目(黔科合中引地[2023]010);贵州大学引进人才科研项目(贵大人基合字(2022)19号)

Visual inspection of high reflective metal surface based on non-imaging optics theory

YUAN Kui1, LI Rong2, SHEN Ligui2, QIN Dong2, WU Huaichao1   

  1. 1 School of Mechanical Engineering,Guizhou University,Guiyang 550025,China;
    2 Guiyang Xianfeng Machine Tool Co.,Ltd.,Guiyang 550025,China
  • Received:2024-04-21 Online:2025-07-18 Published:2025-08-04

摘要: 针对检测高反光金属加工尺寸、加工精度和表面质量等的表面视觉检测光学系统的最佳光源位置参数,提出了基于非成像光学理论的光学系统优化设计模型,并根据光照度均匀性原则和田口试验设计方法,通过调整光源位置参数(光源的照射角、光源的倾斜角和2个光源之间的距离),对高反光金属表面视觉检测光学系统进行优化设计。研究结果表明,在最佳光源位置参数下,视场成像平面内光照度分布的均匀度和标准偏差分别为88.89 %和0.036 2,结合成像实验结果可知,最佳光源位置参数下高反光金属表面的光照度均匀性较好,有助于高反光金属表面视觉检测的高品质成像,为高反光金属表面视觉检测精度的提升提供技术支撑。

关键词: 高反光金属, 视觉检测, 光学系统, 光照度均匀性

Abstract: In order to determine the optimal light source position parameters of visual inspection system for high reflective metal processing size,processing accuracy and surface quality,an optical system optimization design model based on non-imaging optics theory is proposed. According to the principle of illumination uniformity and Taguchi experimental design method,the optical system of high reflective metal surface visual inspection is optimized by adjusting the light source position parameters ( the irradiation angle of the light source,the inclination angle of the light source and the distance of the light source). The results show that under the optimal light source position parameters,the uniformity and standard deviation of the illuminance distribution in the field of view imaging plane are 88.89 % and 0.036 2,respectively. Combined with the imaging experimental results,it can be seen that the illuminance uniformity of the high reflective metal surface under the optimal light source position parameters is better,which is helpful to the high-quality imaging of the visual inspection of the high reflective metal surface,and provides technical support for the improvement of the visual inspection accuracy of the high reflective metal surface.

Key words: high reflective metal, visual inspection, optical system, illumination uniformity

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