现代制造工程 ›› 2025, Vol. 539 ›› Issue (8): 1-9.doi: 10.16731/j.cnki.1671-3133.2025.08.001

• 试验研究 •    下一篇

磁弹磨粒钝化刀具时刀具位置对刃口的影响

吕宗耀1,2, 赵雪峰1,2, 袁银1,2, 夏仪航1,2, 王伟业1,2   

  1. 1 贵州大学机械工程学院,贵阳 550025;
    2 贵州省特色装备及制造技术重点实验室,贵阳 550025
  • 收稿日期:2024-12-26 出版日期:2025-08-18 发布日期:2025-09-09
  • 通讯作者: 赵雪峰,博士,教授,博导,主要研究方向为先进制造技术。E-mail:Zxf801112@163.com。
  • 作者简介:吕宗耀,硕士研究生,主要研究方向为先进制造技术及工艺。E-mail:2642170900@qq.com。
  • 基金资助:
    国家自然科学基金项目(52065012);贵州省科技计划项目(黔科合基础-ZK[2022]一般153)

Effect of tool position on cutting edge during magnetoelastic abrasive particle passivating tool

LÜ Zongyao1,2, ZHAO Xuefeng1,2, YUAN Yin1,2, XIA Yihang1,2, WANG Weiye1,2   

  1. 1 School of Mechanical Engineering,Guizhou University,Guiyang 550025,China;
    2 Guizhou Key Laboratory of Special Equipment and Manufacturing Technology,Guiyang 550025,China
  • Received:2024-12-26 Online:2025-08-18 Published:2025-09-09

摘要: 为研究磁弹磨粒对刀具钝化时刀具位置以及相同位置下刀具旋转方向对钝化效果的影响,基于双磁盘磁力钝化机理建立磁场模型并进行实验验证。首先,在磁场中建立刀具不同位置的仿真模型,应用COMSOL软件分别分析刀具距离磁盘2、4、6、8、10 mm以及10 mm处刀具倾斜30°位置时在磁场中的磁感应强度变化情况;其次,基于磁弹磨粒在双磁盘磁力钝化设备中的钝化机制,制定在不同位置时刀具刃口的钝化实验方案,并对刀具正反转情况进行对比;最后,通过刀具刃口形貌及钝化量讨论刀具在不同参数下的钝化效果。实验发现,刀具在距离磁盘4 mm处钝化效果最好,刀具反转时钝化速度虽慢但钝化精度较高。

关键词: 磁弹磨粒, 磁场, 刃口形貌, 磁力钝化

Abstract: In order to study the influences of magnetoelastic abrasive particles on the tool position during tool passivation and the tool rotation direction on the passivation effect under the same position,a magnetic field model was established based on the double-disk magnetic passivation mechanism and experimentally verified. Firstly,the simulation models for different positions of the tool in the magnetic field were established. Using COMSOL software,the changes in magnetic flux density in the magnetic field when the tool was positioned at distances of 2,4,6,8,and 10 mm from the disk,as well as when the tool was tilted at 30° at the 10 mm position were analysed. Secondly,based on the passivation mechanism of magnetoelastic abrasive particles in the double-disk magnetic passivation equipment,the passivation experimental scheme of the cutting edge of the tool at different positions was formulated,and the forward and reverse rotations of the tool were compared. Finally,the passivation effect of the tool under different parameters was discussed through the cutting edge morphology and passivation amount. Experiments show that the passivation effect of the tool is the best at a distance of 4 mm from the disk,and the passivation accuracy is high although the passivation speed is slow when the tool is reversed.

Key words: magnetoelastic abrasive particles, magnetic field, cutting edge morphology, magnetic passivation

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