现代制造工程 ›› 2026, Vol. 545 ›› Issue (2): 24-29.doi: 10.16731/j.cnki.1671-3133.2026.02.003

• 智能制造 • 上一篇    下一篇

基于气凝胶毡复合材料智能生产的关键技术分析与规划建设

郭聪聪, 刘俊华, 宋鑫, 刘华中, 卢帅, 马雪琳   

  1. 北京机械工业自动化研究所有限公司,北京 100120
  • 收稿日期:2025-07-14 出版日期:2026-02-18 发布日期:2026-03-18
  • 作者简介:郭聪聪,学士,高级工程师,主要研究方向为智能工厂整体规划与非标产线自动化设计。E-mail:43954489@qq.com

Key technology analysis,planning and construction based on intelligent production of aerogel felt composites

GUO Congcong, LIU Junhua, SONG Xin, LIU Huazhong, LU Shuai, MA Xuelin   

  1. Beijing Machinery Industry Automation Research Institute Co.,Ltd., Beijing 100120, China
  • Received:2025-07-14 Online:2026-02-18 Published:2026-03-18

摘要: 气凝胶毡复合材料是一种具有纳米孔结构的轻质隔热材料,凭借其极低的导热系数和易于加工的特点,广泛应用于建筑保温、工业装备隔热和电池热防护等领域。随着国内需求的持续增长,气凝胶毡复合材料的生产规模不断扩大。然而,现行生产主要依赖间歇式或半连续式流程,普遍面临自动化水平低、人工依赖强、质量稳定性不足及效率低下等挑战。为改善上述生产过程中的诸多弊端,研究了气凝胶毡智能生产线的规划设计,对气凝胶毡复合材料的生产流程进行了系统梳理与整体规划设计,提供了一套覆盖原料入库、配料、复合、改性、超临界、包装至成品入库的全流程智能生产线设计方案。设计方案融合智能工厂理念,集成智能管理软件、自动化机械臂及智能物流系统等控制媒介,实现了生产过程的高度自动化、生产数据的实时可视化和工艺流程的优化,从而有效提升了生产效率和产品综合质量。

关键词: 气凝胶毡复合材料, 复合卷取, 连续化生产, 智能化

Abstract: Aerogel felt is a kind of lightweight thermal insulation material with nanoporous structure. It is widely used in building insulation,industrial equipment insulation and battery thermal protection due to its extremely low thermal conductivity and easy processing. With the continuous growth of domestic demand,the production scale of aerogel felt composites has been expanding. However,the current production mainly relies on intermittent or semi-continuous processes,and generally faces challenges such as low automation level,strong manual dependence,insufficient quality stability,and low efficiency. In order to improve many drawbacks in the above production process, the planning and design of the aerogel felt intelligent production line is studied. The production process of the aerogel felt composite material is systematically combed and the overall planning and design are carried out. A set of intelligent production line for raw materials storage,ingredients,curing,modification,supercritical and packaging to the finished product storage is designed. The design scheme integrates the concept of smart factory,integrates intelligent management software,automatic manipulator and intelligent logistics system and other control media,realizes the high automation of production process,the real-time visualization of production data,and the simplification and optimization of process flow,so as to effectively improve production efficiency and product comprehensive quality.

Key words: aerogel felt composite material, compound coiling, continuous production, intelligence

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