现代制造工程 ›› 2026, Vol. 549 ›› Issue (6): 149-157.doi: 10.16731/j.cnki.1671-3133.2026.06.016

• 设备设计/诊断维修/再制造 • 上一篇    

SABO优化RCA-BiLSTM模型在复杂工业过程故障预测中的应用*

龚立雄1,2, 范岩淼1, 吴泉龙1, 梁嘉乐1, 肖杪铃1   

  1. 1 湖北工业大学机械工程学院,武汉 430068;
    2 湖北省现代制造质量工程重点实验室,武汉 430068
  • 收稿日期:2025-06-25 出版日期:2026-06-18 发布日期:2026-07-02
  • 通讯作者: 范岩淼,硕士研究生,主要研究方向为系统仿真优化。E-mail:15660831643@163.com
  • 作者简介:龚立雄,博士,副教授,主要研究方向为系统仿真优化。
  • 基金资助:
    *国家自然科学基金项目(51907055);湖北省科技计划重点研发专项项目(2023BAB042)

Application of SABO optimized RCA-BiLSTM model in fault prediction of complex industrial processes

GONG Lixiong1,2, FAN Yanmiao1, WU Quanlong1, LIANG Jiale1, XIAO Miaoling1   

  1. 1 School of Mechanical Engineering,Hubei University of Technology,Wuhan 430068,China;
    2 Hubei Key Laboratory of Modern Manufacturing Quantity Engineering,Wuhan 430068,China
  • Received:2025-06-25 Online:2026-06-18 Published:2026-07-02

摘要: 由于复杂工业过程中工况漂移会引发特征时变,为解决故障预测精度低的问题,构建一种基于SABO-RCA-BiLSTM的混合故障预测模型。首先,利用随机森林算法分析特征重要性并进行数据筛选,以减少数据冗余并保留关键特征;然后,引入卷积神经网络(CNN)解决双向长短期记忆(BiLSTM)神经网络面对多维特征输入时无法捕捉空间特征的问题,并加入注意力机制为输入特征序列的每部分分配不同的注意力权重,增强对关键信息的关注;最后,采用减法平均优化(SABO)算法对模型参数进行优化,以进一步提升故障预测性能。在田纳西-伊斯曼(TE)过程上进行验证,结果表明,面对2种不同类型的故障,优化后的模型相较优化前平均绝对误差分别降低了32 %、30 %,并与CA-BiGRU、CA-BiLSTM、MVMD-CA-BiLSTM和SAC-BiLSTM模型相比,决定系数最大提升了23.70 %,有效地解决了复杂工业过程中故障预测精度低的问题。

关键词: 复杂工业过程, 故障预测, 随机森林, 减法平均, 双向长短期记忆神经网络

Abstract: Due to the time-varying characteristics caused by the drift of working conditions in complex industrial processes,in order to solve the problem of low fault prediction accuracy,a hybrid fault prediction model based on SABO-RCA-BiLSTM was constructed. Firstly,the random forest algorithm was used to analyze the importance of the features and perform data filtering to reduce data redundancy and retain key features. Then,the Convolutional Neural Network (CNN) was introduced to solve the problem that the Bidirectional Long Short-Term Memory (BiLSTM) neural network cannot capture spatial features when facing multi-dimensional feature input,and the attention mechanism was added to assign different attention weights to each part of the input feature sequence to enhance the attention to the key information. Finally,the Subtractive Average-Based Optimization (SABO) algorithm was used to optimize the model parameters to further improve the fault prediction performance. The model was verified on the Tennessee-Eastman (TE) process. The results show that in the face of two different types of faults,the average absolute error of the optimized model is reduced by 32 % and 30 % respectively compared with which before optimization. Compared with CA-BiGRU,CA-BiLSTM,MVMD-CA-BiLSTM and SAC-BiLSTM models,the fault prediction accuracy determination coefficient is increased by 23.70 % at most,which effectively solves the problem of low fault prediction accurary in complex industrial processes.

Key words: complex industrial processes, fault prediction, random forest, subtraction average, bidirectional long short-term memory neural network

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