现代制造工程 ›› 2026, Vol. 550 ›› Issue (7): 1-10.doi: 10.16731/j.cnki.1671-3133.2026.07.001

• 试验研究 •    下一篇

双激光钢板厚度测量与空间姿态动态补偿方法*

徐启振, 陈彦廷, 樊俊伟, 王开庆, 刘世元, 康宜华   

  1. 华中科技大学机械科学与工程学院,武汉 430074
  • 收稿日期:2026-01-23 出版日期:2026-07-18 发布日期:2026-08-05
  • 作者简介:徐启振,硕士研究生,主要研究方向为无损检测、3D视觉。康宜华,教授,博士生导师,主要研究方向为漏磁、超声和电磁超声等无损检测新技术研究和数字化、自动化无损检测装备开发。E-mail:yihuakang@hust.edu.cn
  • 基金资助:
    *国家自然科学基金重点项目(52130504)

Dual-laser thickness measurement and attitude compensation method for steel plate thickness

XU Qizhen, CHEN Yanting, FAN Junwei, WANG Kaiqing, LIU Shiyuan, KANG Yihua   

  1. School of Mechanical Science & Engineering of Huazhong University of Science and Technology, Wuhan 430074,China
  • Received:2026-01-23 Online:2026-07-18 Published:2026-08-05

摘要: 激光测量仪常被用于精确测量厚度。然而,传统双激光厚度测量方法存在因钢板重力和机床振动导致钢板变形从而降低厚度测量精度的问题。针对该问题提出一种融合空间姿态动态补偿与激光传感器在线标定的改进双激光钢板厚度测量方法。该方法将钢板的实时空间姿态作为关键观测变量,建立其与厚度测量值的空间姿态动态补偿关系;进而,设计一种误差观测器,将传感器的系统性测量误差建模为增广状态,并进行实时估计与补偿。在定制实验平台上进行验证,结果表明,在钢板倾角为20°、公称厚度为10 mm的条件下,该方法将厚度测量误差从传统双激光厚度测量系统的0.561 mm降低至0.037 mm,精度提升了一个数量级。该研究为解决动态工况下的精准厚度测量提供了兼具高精度与强鲁棒性的实用解决方案。

关键词: 热轧钢板, 厚度测量, 误差补偿, 在线检测

Abstract: Laser measuring instruments have been commonly used for precise thickness measurement. However,traditional dual-laser thickness measurement methods face the problem of decreased accuracy due to steel plate deformation and vibration. To address this issue, it proposes a novel dual-laser thickness measurement method that integrates dynamic spatial attitude compensation and online sensor calibration. This method introduces the spatial attitude of the steel plate as a key observation variable,establishing a dynamic compensation relationship with the thickness measurement value. Furthermore,an error observer is designed to model the sensor′s persistent bias as an augmented state for real-time estimation and compensation. Verification results on a custom experimental platform show that under the condition of a 20° steel plate tilt and a nominal thickness of 10 mm,this method significantly reduces the thickness measurement error from 0.561 mm in the uncompensated system to 0.037 mm,improving accuracy by an order of magnitude. This research provides a practical solution combining high precision and strong robustness for precise thickness monitoring under dynamic working conditions.

Key words: hot-rolled steel plate, thickness measurement, error compensation, online measurement

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