现代制造工程 ›› 2025, Vol. 541 ›› Issue (10): 106-113.doi: 10.16731/j.cnki.1671-3133.2025.10.012

• 仪器仪表/检测/监控 • 上一篇    下一篇

面向轴承圈数字孪生几何模型的检测线测量方法

李云风, 姚爽, 师素双, 师占群   

  1. 河北工业大学机械工程学院,天津 300401
  • 收稿日期:2024-09-06 发布日期:2025-10-29
  • 通讯作者: 师占群,博士,教授,主要研究方向为智能监测与故障诊断、智能制造与数字孪生技术以及车辆动力学。E-mail:13622087605@163.com
  • 作者简介:李云风,硕士研究生,主要研究方向为数字孪生系统设计及应用。
  • 基金资助:
    国家自然科学基金项目(51875166);河北省高等学校科学技术研究项目(QN2024276)

Detection line measurement method for digital twin geometric model of bearing ring

LI Yunfeng, YAO Shuang, SHI Sushuang, SHI Zhanqun   

  1. School of Mechanical Engineering, Hebei University of Technology, Tianjin 300401, China
  • Received:2024-09-06 Published:2025-10-29

摘要: 为获得高精度的测量数据,从而构建精准数字孪生几何模型,区别于以往三维扫描等非接触方式,提出了一种以接触方式获取测量数据的方法。以轴承圈测量为例,改进了轴承圈尺寸检测线测量方法,分别建立了基于正弦逼近和卷积神经网络(Convolutional Neural Networks,CNN)的外径误差模型,并采用正交试验选择了CNN外径误差模型最优参数,随后通过对比试验为轴承圈大端和小端的外径测量选取了最佳外径误差模型。试验结果表明,改进后的大端和小端的外径测量误差分别平均降低了63.20%和97.98%。最后,提出并验证了单点外径值计算方法,解决了测量数据难以应用于数字孪生几何模型构建的问题。

关键词: 数字孪生, 几何模型, 测量方法, 误差模型, 智能制造

Abstract: In order to obtain high-precision measurement data and build an accurate digital twin geometric model,which is different from the previous non-contact methods such as three-dimensional scanning,a method of obtaining measurement data by contact was proposed. Taking the measurement of bearing ring as an example,the measurement method of bearing ring size detection line was improved,and the outer diameter error models based on sine approximation and Convolutional Neural Networks (CNN) were established respectively,and the optimal parameters of CNN outer diameter error model were selected by orthogonal test,and then the optimal outer diameter error model was selected for the outer diameter measurement of bearing ring big end and small end through comparative test. The experiment results show that after the improvement,the measurement errors of the outer diameter of the big end and the small end are reduced by 63.20 % and 97.98 % respectively. Finally,the calculation method of single point outer diameter value was proposed and verified,which solves the problem that the measured data is difficult to be applied to the construction of digital twin geometric model.

Key words: digital twin, geometric model, measurement method, error model, intelligent manufacturing

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