基于双磁盘磁力钝化的磁弹磨粒磨损实验研究*

doi:10.16731/j.cnki.1671-3133.2025.11.001

现代制造工程 ›› 2025, Vol. 542 ›› Issue (11): 1-8.doi: 10.16731/j.cnki.1671-3133.2025.11.001

• 试验研究 • 下一篇

基于双磁盘磁力钝化的磁弹磨粒磨损实验研究^*

王伟业^1,2, 赵雪峰^1,2, 袁银^1,2, 吕宗耀^1,2, 夏仪航^1,2

1 贵州大学机械工程学院,贵阳 550025;
2 贵州省特色装备及制造技术重点实验室,贵阳 550025

收稿日期:2025-02-19 出版日期:2025-11-18 发布日期:2025-11-27
通讯作者: 赵雪峰,博士,教授,博士研究生导师,主要研究方向为先进制造技术。E-mail:Zxf801112@163.com
作者简介:王伟业,硕士研究生,主要研究方向为先进制造技术及工艺。E-mail:2232830840@qq.com
基金资助:
^*国家自然科学基金资助项目(52065012);贵州省科技计划项目(黔科合基础-ZK[2022]一般153)

Experimental study of magneto-elastic abrasive particles wear based on dual-disk magnetic passivation

WANG Weiye^1,2, ZHAO Xuefeng^1,2, YUAN Yin^1,2, LÜ Zongyao^1,2, XIA Yihang^1,2

1 School of Mechanical Engineering, Guizhou University, Guiyang 550025, China;
2 Guizhou Key Laboratory of Special Equipment and Manufacturing Technology, Guiyang 550025, China

Received:2025-02-19 Online:2025-11-18 Published:2025-11-27

摘要/Abstract

摘要： 为了研究磁弹磨粒在双磁盘磁力钝化中的磨损及寿命情况,进行了实验研究。首先,根据磁弹磨粒的理想形状,建立了磁弹磨粒的磨损率及摩擦因数计算数学模型,分析了磁弹磨粒的磨损率和摩擦因数随磁弹磨粒半径、粒数的变化关系;然后,基于磁弹磨粒在双磁盘磁力钝化设备中的钝化机制,确定了不同粒径的磁弹磨粒对刀具刃口钝化时磨粒磨损的实验方案;最后,通过实验过程中刀具刃口表面粗糙度的变化值、磁弹磨粒的扫描电子显微镜(Scanning Electron Microscope,SEM)微观形貌和元素占比来研究磁弹磨粒的使用寿命。

关键词: 磁弹磨粒, 磨损率, 数学模型, 寿命

Abstract: To examine the wear and lifespan of magneto-elastic abrasive particles during the magnetic passivation of a dual-disk system,an experimental study was carried out.Initially,a mathematical model was formulated based on the ideal shape of the magneto-elastic abrasive particles to calculate both the wear rate and the friction factor. Additionally,the relationship between the wear rate,friction factor,and the radius and quantity of the magneto-elastic abrasive particles was explored. Following this,an experimental scheme was designed to assess the impact of various particle sizes on the wear of the cutting edge of a tool,considering the passivation mechanism of magneto-elastic wear within the dual-disk magnetic passivation system. Lastly,the service life of the magneto-elastic abrasive particles was evaluated through an analysis of changes in the surface roughness of the cutting edge of a tool,along with Scanning Electron Microscope (SEM) imaging and the elemental composition of the abrasive particles.

Key words: magneto-elastic abrasive particles, wear rate, mathematical model, lifespan

中图分类号:

TG732

王伟业, 赵雪峰, 袁银, 吕宗耀, 夏仪航. 基于双磁盘磁力钝化的磁弹磨粒磨损实验研究^*[J]. 现代制造工程, 2025, 542(11): 1-8.

WANG Weiye, ZHAO Xuefeng, YUAN Yin, LÜ Zongyao, XIA Yihang. Experimental study of magneto-elastic abrasive particles wear based on dual-disk magnetic passivation[J]. Modern Manufacturing Engineering, 2025, 542(11): 1-8.

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基于双磁盘磁力钝化的磁弹磨粒磨损实验研究^*

Experimental study of magneto-elastic abrasive particles wear based on dual-disk magnetic passivation

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