考虑黏接工艺对云纹干涉钻孔法标定系数基本机理的影响*

doi:10.16731/j.cnki.1671-3133.2024.07.001

现代制造工程 ›› 2024, Vol. 526 ›› Issue (7): 1-8.doi: 10.16731/j.cnki.1671-3133.2024.07.001

• 试验研究 • 下一篇

考虑黏接工艺对云纹干涉钻孔法标定系数基本机理的影响^*

张克明¹, 曹宇¹, 席尚宾², 郑佩¹, 张振亚³, 黄甲⁴, 刘文城⁴, 姚骏⁵

1 上海理工大学,上海 200093;
2 上海交通大学,上海 200240;
3 宁波工程学院建筑与交通工程学院,宁波 315211;
4 西北工业大学民航学院,西安 710072;
5 江苏集萃碳纤维及复合材料应用技术研究院有限公司,常州 213000

收稿日期:2023-10-26 出版日期:2024-07-18 发布日期:2024-07-30
通讯作者: 姚骏,主要研究方向为投影条纹。E-mail:yaojun@cfct-jitri.com
作者简介:张克明,博士,副教授,主要研究方向为钻孔法、摄影测量、数字孪生、航空航天力学与测量。E-mail:zhangkeming@usst.edu.cn;曹宇,硕士研究生,主要研究方向为钻孔法残余应力测量。E-mail:1426085203@qq.com
基金资助:
*国家自然科学基金项目(11802316);国家商用飞机制造工程技术研究中心创新基金项目(COMAC-SFGS-2022-1874);常州市“龙城英才计划”项目(CQ20210045)

Fundamental mechanism of calibration coefficients considering the effect of the bonding process on the moiré interference drilling method

ZHANG Keming¹, CAO Yu¹, XI Shangbin², ZHENG Pei¹, ZHANG Zhenya³, HUANG Jia⁴, LIU Wencheng⁴, YAO Jun⁵

1 University of Shanghai for Science and Technology,Shanghai 200093,China;
2 Shanghai Jiao Tong University,Shanghai 200240,China;
3 Ningbo University of Technology,Ningbo 315211,China;
4 Northwestern Polytechnical University,Xi'an 710072,China;
5 Jiangsu JITRI Carbon Fiber and Composite Application Technologies Research Institute Co.,Ltd., Changzhou 213000,China

Received:2023-10-26 Online:2024-07-18 Published:2024-07-30

摘要/Abstract

摘要： 云纹干涉法与钻孔法相结合的增量钻孔技术被公认为是一种测量内部残余应力的有效方法。该技术中使用的黏接剂在试验过程中起着将应变从结构表面传递到光栅层的关键作用。然而,在求解标定系数时,往往没有考虑黏接剂的影响。基于有限元软件,从黏接剂的材料性质、粘接层的形状和尺寸、粘接层的厚度、钻孔的增量和应变测量方法5个方面考察了黏接剂对标定系数的影响。通过比较有无黏接剂时的标定系数误差,说明了黏接剂的影响。结果表明,忽略黏接剂的影响会显著影响标定系数的精度,将黏接剂从有限元模型中剔除会导致低估标定系数,标定系数的误差超过2.5 %,并且与钻孔增量和测量方法有很大关系。此外,黏接剂对薄壁构件的影响比对较厚的试件更显著。

关键词: 增量钻孔法, 云纹干涉法, 黏接剂, 残余应力, 有限元模拟

Abstract: The incremental hole drilling technique that combines moiré interferometry with the hole drilling method is recognized as an effective method for measuring internal residual stress.The bonding agent used in this technique plays a crucial role in transferring strain from the structure′s surface to the grating layer during the experimental process.However,the bonding agent′s influence is often not considered when solving for the calibration coefficient.Utilizing finite element software,the effects of the bonding agent on the calibration coefficient were investigated by considering five factors:material properties of the bonding agent,the shape and size of the bonding agent,the thickness of the bonding agent,the increment of hole drilling,and the strain measurement method.The impact of the bonding agent was demonstrated by comparing the calibration coefficient error with and without considering the bonding agent.Based on the results,it can be concluded that neglecting the bonding agent′s influence can significantly impact the calibration coefficient′s accuracy.Excluding the bonding agent from the finite element model will lead to underestimating the calibration coefficient.The error in the calibration coefficient exceeds 2.5 % and is highly dependent on the drilling increment and the measurement method.Furthermore,the effect of bonding agents on thin-walled components is more significant than on thicker samples.

Key words: incremental hole drilling technique, moiré interferometry, bonding agent, residual stress, finite element simulation

中图分类号:

张克明, 曹宇, 席尚宾, 郑佩, 张振亚, 黄甲, 刘文城, 姚骏. 考虑黏接工艺对云纹干涉钻孔法标定系数基本机理的影响^*[J]. 现代制造工程, 2024, 526(7): 1-8.

ZHANG Keming, CAO Yu, XI Shangbin, ZHENG Pei, ZHANG Zhenya, HUANG Jia, LIU Wencheng, YAO Jun. Fundamental mechanism of calibration coefficients considering the effect of the bonding process on the moiré interference drilling method[J]. Modern Manufacturing Engineering, 2024, 526(7): 1-8.

参考文献

[1] 于浩,赵军,盖少磊,等. 42CrMo钢精车加工表面残余应力有限元仿真研究[J]. 现代制造工程, 2021(11):87-92.
[2] FAJOUI J, KCHAOU M, SELLAMI A, et al. Impact of residual stresses on mechanical behaviour of hot work steels[J]. Engineering Failure Analysis, 2018,94:33-40.
[3] 何海风,刘怀举,朱才朝,等. 残余应力对齿轮弯曲疲劳的量化影响研究[J]. 机械工程学报, 2023,59(4):53-61.
[4] 何玉辉,周剑杰,万荣桥,等. 超声振动平面磨削的表面残余应力数值模拟[J]. 现代制造工程,2017(10):1-7.
[5] 金贺荣,沈晓龙,冯康康,等. 层间残余应力对带夹层复合板组织性能影响[J]. 钢铁,2024,59(1):148-156.
[6] GUO J, FU H, PAN B, et al. Recent progress of residual stress measurement methods: a review[J]. Chinese Journal of Aeronautics, 2021,34(2):54-78.
[7] CHEN S, GAO H, ZHANG Y, et al. Review on residual stresses in metal additive manufacturing: formation mechanisms, parameter dependencies, prediction and control approaches[J]. Journal of Materials Research and Technology, 2022,17:2950-2974.
[8] NELSON D V. Residual stress determination using full-field optical methods[J]. Journal of Physics: Photonics, IOP Publishing, 2021,3(4):044003.
[9] 金香花,陈巨兵. 钻孔法和光栅应变花测试复合材料的残余应力[J]. 实验力学,2005(1):77-82.
[10] 张克明. 增量钻孔法测量残余应力的厚度效应研究[D]. 上海:上海交通大学,2016.
[11] NELSON D V. Residual stress determination by hole drilling combined with optical methods[J]. Experimental Mechanics, 2010,50(2):145-158.
[12] 邓新,邱长军. 云纹干涉法测量残余应力的研究现状[J]. 机械工程师,2022(2):78-80.
[13] 吴立夫,张宝鸽,霍成民,等. 基于云纹干涉技术的环芯和切槽残余应力测量方法的实验研究[J]. 中国科学:技术科学,2015,45(5):503-511.
[14] 胡琦,李禾,严超华. 密栅云纹干涉法高温实验技术研究与应用[J]. 安徽大学学报(自然科学版),2007(4):44-47.
[15] 常红,姚河省,侯丽丽. 相移云纹干涉法与盲孔法相结合检测复合材料的残余应力[J]. 力学季刊,2006(3):511-514.
[16] 张宸宇,吴琼,董爱民. 云纹干涉法测定1 200 ℃单晶材料弹性模量及泊松比研究[J]. 应用激光,2016,36(4):434-439.
[17] SCHAJER G S. Measurement of non-uniform residual stresses using the hole-drilling method. part I—stress calculation procedures[J]. Journal of Engineering Materials and Technology-transactions of the ASME,1988,110(4):338-343.
[18] SCHAJER G S. Measurement of non-uniform residual stresses using the hole-drilling method. part II—practical application of the integral method[J]. Journal of Engineering Materials and Technology-transactions of the ASME,1988,110(4):344-349.
[19] ASTM. Standard test method for determining residual stresses by the hole-drilling strain-gage method:E837-13a[S]. West Conshohocken:ASTM,2013.
[20] MAGNIER A, ZINN W, NIENDORF T, et al. Residual stress analysis on thin metal sheets using the incremental hole drilling method-fundamentals and validation[J]. Experimental Techniques, 2019,43(1):65-79.
[21] ZHANG K, ZHOU Y, ZHAO S, et al. Numerical and experimental investigation of thickness effect on residual stress measurement[J]. Materials Science and Technology, 2016,32:1-10.
[22] ALEGRE J M, DIAZ A, CUESTA I I, et al. Analysis of the influence of the thickness and the hole radius on the calibration coefficients in the hole-drilling method for the determination of non-uniform residual stresses[J]. Experimental Mechanics, 2019,59(1):79-94.
[23] ASLAM M, NAGARAJAN P, REMANAN M. Effect of adhesive debonding on static and dynamic response of PZT bonded aluminium beam[J]. IOP Conference Series: Materials Science and Engineering,2020,936(1):012038.
[24] HE X, OYADIJI S O. Influence of adhesive characteristics on the transverse free vibration of single lap-jointed cantilevered beams[J]. Journal of Materials Processing Technology,2001,119(1):366-373.
[25] SCHAJER G S. Optical hole-drilling residual stress calculations using strain gauge formalism[J]. Experimental Mechanics,2021,61(9):1369-1380.

考虑黏接工艺对云纹干涉钻孔法标定系数基本机理的影响^*

Fundamental mechanism of calibration coefficients considering the effect of the bonding process on the moiré interference drilling method

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 12

编辑推荐

Metrics

[1]	周思柱, 杨子彧, 李林, 曾云. 激光冲击强化下泵头体材料表面残余应力演化仿真及试验研究^*[J]. 现代制造工程, 2025, 537(6): 1-10.
[2]	薛欢, 张洛源, 张文谦, 徐赛清, 彭萧剑, 郭畅, 苏子傲. 基于IDBO-BP与PSO的超声冲击薄板激光焊接残余应力预测与工艺优化^*[J]. 现代制造工程, 2025, 534(3): 9-18.
[3]	严鸿凯, 余立, 潘泽民, 梅标, 杨永泰. 孔径与压铆力对单铆搭接接头残余应力与剪切性能的影响[J]. 现代制造工程, 2024, 528(9): 12-19.
[4]	程俊，陈明和，林荣川，杨光，黄清民. 喷丸残余应力场有限元模拟研究进展[J]. 现代制造工程, 2021, 485(2): 102-109.
[5]	于浩，赵军，盖少磊，孙哲飞. 42CrMo钢精车加工表面残余应力有限元仿真研究[J]. 现代制造工程, 2021, 494(11): 87-92.
[6]	王哲, 钱双庆, 曹红蓓, 张华, 鲍凯. 基于电场的电解转印加工流道过程模拟与分析[J]. 现代制造工程, 2017, 441(6): 14-19.
[7]	姚辉, 李国和, 李文珍. 铝合金铣削加工三维有限元模拟研究[J]. 现代制造工程, 2017, 441(6): 99-103.
[8]	彭加耕, 吴娜, 徐永生, 康秀瑞. 胀压成形汽车桥壳直臂方管充液压制成形的模拟及试验[J]. 现代制造工程, 2017, 441(6): 125-129.
[9]	李佶, 黎向锋, 陈冠宇, 左敦稳, 孙业斌, 李敏, 朱长发. 不同厚度3/4硬301型不锈钢带材双轴柔性[J]. 现代制造工程, 2017, 437(2): 87-92.
[10]	王荣亮, 舒小平. 基于梯度降温的叠层制备热残余解析解[J]. 现代制造工程, 2017, 446(11): 65-69.
[11]	何玉辉, 周剑杰, 万荣桥, 唐楚, 唐进元. 超声振动平面磨削的表面残余应力数值模拟[J]. 现代制造工程, 2017, 445(10): 1-7.
[12]	周春雷. 本构模型参数对切削过程仿真影响的研究[J]. 现代制造工程, 2017, 436(1): 105-109.