现代制造工程 ›› 2025, Vol. 541 ›› Issue (10): 127-137.doi: 10.16731/j.cnki.1671-3133.2025.10.014

• 设备设计/诊断维修/再制造 • 上一篇    下一篇

多信号特征融合机制的永磁同步电机故障诊断方法

宋开元1, 辛现伟2   

  1. 1 郑州旅游职业学院信息工程学院,郑州 451464;
    2 河南师范大学计算机与信息工程学院,新乡 453007
  • 收稿日期:2025-02-05 发布日期:2025-10-29
  • 作者简介:宋开元,硕士,讲师,主要研究方向为计算机应用技术。辛现伟,博士,硕士生导师,讲师,主要研究方向为数据挖掘与智能决策。E-mail:opensoon@126.com
  • 基金资助:
    河南省科技攻关项目(232102210077)

Fault diagnosis method for permanent magnet synchronous motor based on multi-signal feature fusion mechanism

SONG Kaiyuan1, XIN Xianwei2   

  1. 1 School of Information Engineering, Zhengzhou Tourism College, Zhengzhou 451464, China;
    2 School of Computer and Information Engineering, Henan Normal University, Xinxiang 453007, China
  • Received:2025-02-05 Published:2025-10-29

摘要: 针对永磁同步电机在多故障场景下特征提取不充分、时间依赖关系难捕捉及类别不平衡等问题,在1D卷积神经网络(1D Convolutional Neural Network,1D-CNN)基础上,提出了一种基于多信号特征融合机制的永磁同步电机故障诊断方法。首先,通过多尺度卷积与动态残差连接构建了高效的振动信号和温度信号的特征提取模块,旨在捕捉不同频段的关键信息,增强特征提取的完整性;然后,引入时空门控循环单元与双向注意力机制,充分挖掘电流信号中的多层次时序依赖关系,强化对复杂故障特征的识别能力;最后,利用多信号特征融合与自适应多目标优化损失函数,有效平衡各类样本贡献,并优化了特征空间分布。实验结果表明,提出的改进方法与原始的1D卷积神经网络相比,在不同转速下均具有更高的故障诊断精度和更优的适应性,检测精度、召回率和mAP分别提升了2.3 %、1.9 %和2.3 %,有效解决了多故障类型识别准确率与鲁棒性不足的问题。

关键词: 永磁同步电机, 故障诊断, 多尺度卷积, 动态残差连接, 信号融合, 损失函数, 注意力机制

Abstract: Aiming at the issues of insufficient feature extraction,difficulty in capturing temporal dependencies,and class imbalance in multiple fault scenarios,on the basis of 1D Convolutional Neural Network (1D-CNN),a fault diagnosis method for permanent magnet synchronous motors based on multi-signal feature fusion mechanism was proposed. Firstly,an efficient feature extraction module for vibration and temperature signals was constructed through multi-scale convolution and dynamic residual connections to capture key information from different frequency bands and enhance the integrity of feature extraction. Then,the spatiotemporal gated recurrent unit and bidirectional attention mechanisms were introduced,fully exploring the multi-level temporal dependencies in current signals,and enhancing the ability to identify complex fault features. Finally,the contributions of various samples were effectively balanced by utilizing multi-signal feature fusion and adaptive multi-objective optimization loss function,and the feature space distribution was optimized. The experimental results showed that the proposed improved method had higher fault diagnosis accuracy and better adaptability,compared to the original 1D-CNN at different speeds and loads. The detection accuracy,recall rate,and mAP had been improved by 2.3 %,1.9 % and 2.3 %,effectively solving the problem of insufficient accuracy and robustness in identifying multiple fault types.

Key words: permanent magnet synchronous motor, fault diagnosis, multi-scale convolution, dynamic residual connection, signal fusion, loss function, attention mechanism

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