现代制造工程 ›› 2024, Vol. 522 ›› Issue (3): 31-37.doi: 10.16731/j.cnki.1671-3133.2024.03.005

• 智能制造 • 上一篇    下一篇

基于数字孪生的纺机钣金车间可视化监控系统研究与应用*

房峰1, 袁逸萍1, 裴国庆2, 田芳3   

  1. 1 新疆大学机械工程学院,乌鲁木齐 830017;
    2 卓郎新疆智能机械有限公司,乌鲁木齐 830022;
    3 新疆乌鲁木齐市技术创新研发与科技成果转化中心,乌鲁木齐 830002
  • 收稿日期:2023-05-29 出版日期:2024-03-18 发布日期:2024-05-31
  • 通讯作者: 袁逸萍,教授,博士,主要研究方向为数字孪生、生产调度优化的研究。E-mail:yipingyuan@163.com
  • 作者简介:房峰,硕士研究生,主要研究方向为数字孪生。E-mail:1262358169@qq.com
  • 基金资助:
    * 国家自然科学基金项目(71961029);新疆维吾尔自治区重点研发项目(2020B02013)

Research and application of visual monitoring system for spinning machine sheet metal workshop based on digital twin

FANG Feng1, YUAN Yiping1, PEI Guoqing2, TIAN Fang3   

  1. 1 School of Mechanical Engineering,Xinjiang University,Urumqi 830017,China;
    2 Saurer Xinjiang Intelligent Machinery Co.,Ltd.,Urumqi 830022,China;
    3 Xinjiang Wulumuqi Technology Innovation Research and Development and Scientific Achievements Transformation Center,Urumqi 830002,China
  • Received:2023-05-29 Online:2024-03-18 Published:2024-05-31

摘要: 针对纺机钣金车间生产过程实时监控差、准确性不足及可视化程度低等问题,提出一种基于数字孪生的纺机钣金车间可视化监控系统构建方法。首先,基于纺机钣金车间的生产要素构建其孪生几何模型,并对孪生几何模型进行轻量化处理以满足实时响应要求;然后,基于赋时Petri网设计其行为逻辑模型,并通过碰撞检测算法实现在孪生车间中的触发响应。在此基础上,结合OPC UA的信息建模、事件驱动等方法实现多种工艺路线的产品加工、在制品流转等过程的忠实映射。最后,以某纺机钣金车间为应用案例,设计开发了原型系统,验证了所提方法的可行性和有效性。

关键词: 数字孪生, 钣金车间, 可视化监控, 虚实映射, Unity3D

Abstract: In order to solve the problems of poor real-time monitoring,insufficient accuracy and low visualization degree in the production process of spinning machine sheet metal workshop,a method of constructing visual monitoring system of spinning machine sheet metal workshop based on digital twin was proposed.Firstly,the twin geometric model was constructed based on the production factors of the sheet metal workshop of the spinning machine,and the twin geometric model was lightweight to meet the real-time response requirements.Then,the behavior logic model was designed based on time-assigned Petri nets,and the trigger response in the twin shop was realized by collision detection algorithm.On this basis,the information modeling and event-driven methods of OPC UA were combined to realize the faithful mapping of product processing and product in process flow of various process routes.Finally,a prototype system was designed and developed in a spinning machinery sheet metal workshop,and the feasibility and effectiveness of the proposed method were verified.

Key words: digital twin, sheet metal workshop, visual monitoring, virtual real mapping, Unity3D

中图分类号: 

版权所有 © 《现代制造工程》编辑部 
地址:北京市东城区东四块玉南街28号 邮编:100061 电话:010-67126028 电子信箱:2645173083@qq.com
本系统由北京玛格泰克科技发展有限公司设计开发 技术支持:support@magtech.com.cn