基于五轴DIW打印共形传感器的曲面应变监测机械结构力学及控制*

doi:10.16731/j.cnki.1671-3133.2024.11.006

现代制造工程 ›› 2024, Vol. 530 ›› Issue (11): 45-50.doi: 10.16731/j.cnki.1671-3133.2024.11.006

基于五轴DIW打印共形传感器的曲面应变监测机械结构力学及控制^*

姚钦^1,2, 于培师^1,2, 石岩¹, 周家佳^1,2

1 江南大学机械工程学院江南先进食品制造设备与技术重点实验室,无锡 214122;
2 江南大学先进技术研究院江苏省微纳增减材制造工程研究中心,无锡 214122

收稿日期:2024-03-18 出版日期:2024-11-18 发布日期:2024-11-29
作者简介:姚钦,硕士研究生,主要研究方向为增材制造。E-mail:yaoqinjiangnan@163.com;于培师,副教授,主要研究方向为三维断裂力学、疲劳裂纹扩展、增材制造。
基金资助:
^*国家重点实验室开放课题资助项目(MCMS-E-0422G04);微纳智能材料器件教育部重点实验室开放课题基金资助项目(NJ202003(INMD-2021M05))

Strain monitoring viacurved surface conformal sensors fabricated by a 5-axis DIW printer

YAO Qin^1,2, YU Peishi^1,2, SHI Yan¹, ZHOU Jiajia^1,2

1 Jiangnan Key Laboratory of Advanced Food Manufacturing Equipment and Technology, School of Mechanical Engineering,Jiangnan University,Wuxi 214122,China;
2 Jiangsu Province Engineering Research Center of Micro-Nano Additive and Subtractive Manufacturing, Institute of Advanced Technology,Jiangnan University,Wuxi 214122,China

Received:2024-03-18 Online:2024-11-18 Published:2024-11-29

摘要/Abstract

摘要： 曲面共形传感器在三维组件的结构健康监测领域十分重要。然而,传统转移印刷工艺很难保证传感器部署位置与取向的精度;因此,结合了五轴运动平台与直书写(Direct Ink Writing,DIW)工艺,直接在非展开曲面表面制备共形传感器阵列。首先,设计传感器打印流程并编写了运动控制算法。其次,在无人机桨叶表面打印了具有多层结构的传感器阵列来监测应变,并与有限元模型进行对比。结果显示监测数据与模拟数据在趋势上十分吻合,数值误差小于15 %,证明该传感器能够监测零件表面的应变。最后,在曲率更大的螺旋桨表面上打印了传感器阵列,表明该方案具有高适应性及广泛的应用场景。

关键词: 曲面成型, 直书写, 曲面共形轨迹, 传感器阵列

Abstract: Fabrication of conformal sensors for curved surfaces is important in structural health monitoring of three-dimensional components. However,attaching sensors to a curved surface by transfer printing is difficult to ensure the accuracy of position and orientation. Therefore, a five-axis motion platform was combined with the Direct Ink Writing (DIW) process to directly printing conformal sensor arrays on non-expanded curved surfaces. Firstly, a sensor printing process and developed motion control algorithm was proposed. Secondly,a multilayer structure of sensor array was printed on a UAV blade to detect the strain,and the data was compared with a finite element model. The results showed that the monitoring data matches well with the simulated data in terms of trend and error is less than 15 %,proving that the sensor is capable of monitoring the strain on the surface of the components. Finally,the sensor array was printed on the surface of a propeller with greater curvature to illustrate the high adaptability and the wide range of application scenarios of the scheme.

Key words: curved surface fabricate, DIW, conformal trajectory, sensor array

中图分类号:

TH164

姚钦, 于培师, 石岩, 周家佳. 基于五轴DIW打印共形传感器的曲面应变监测机械结构力学及控制^*[J]. 现代制造工程, 2024, 530(11): 45-50.

YAO Qin, YU Peishi, SHI Yan, ZHOU Jiajia. Strain monitoring viacurved surface conformal sensors fabricated by a 5-axis DIW printer[J]. Modern Manufacturing Engineering, 2024, 530(11): 45-50.

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基于五轴DIW打印共形传感器的曲面应变监测机械结构力学及控制^*

Strain monitoring viacurved surface conformal sensors fabricated by a 5-axis DIW printer

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