现代制造工程 ›› 2026, Vol. 546 ›› Issue (3): 146-154.doi: 10.16731/j.cnki.1671-3133.2026.03.016

• 设备设计/诊断维修/再制造 • 上一篇    下一篇

融合STFT-SWT和2DCNN-SVM的小样本轴承故障分类诊断*

卢进南, 何益佳   

  1. 辽宁工程技术大学机械工程学院,阜新 123000
  • 收稿日期:2025-02-20 出版日期:2026-03-18 发布日期:2026-04-03
  • 通讯作者: 何益佳,硕士,主要研究方向为旋转机械故障检测。E-mail:851919176@qq.com
  • 作者简介:卢进南,博士,教授,主要研究方向为机械电子工程、矿山机械。E-mail:ljn-22@163.com
  • 基金资助:
    * 新疆露天矿智能生产与管控重点实验室项目(XJQY2007);重型刮板输送机复杂载荷与驱动电流变化规律研究项目(AIMTEERC202304)

Small-sample bearing fault classification diagnosis with STFT-SWT and 2DCNN-SVM

LU Jinnan, HE Yijia   

  1. School of Mechanical Engineering,Liaoning Technical University,Fuxin 123000,China
  • Received:2025-02-20 Online:2026-03-18 Published:2026-04-03

摘要: 针对小样本滚动轴承故障诊断准确率不高的问题,提出STFT-SWT-2DCNN-SVM模型。该模型结合STFT的固定窗口特性与SWT的多尺度分析能力,将信号转为时频图后,通过2DCNN提取故障特征并优化模型,再融合STFT与SWT的训练模型进行验证,最终用SVM分类器输出结果,并用t-SNE可视化。采用了PT400实验平台进行了相关实验验证。结果表明,此方法在训练集∶测试集为300∶600的情况下,轴承故障分类识别准确率可以达到98.666 7 %,而在训练样本总数为100,平均单类样本数为5.6的前提下,10次重复实验的平均轴承故障分类识别准确率仍可以达到97.45 %,比STFT-SWT-2DCNN、SWT-2DCNN-SVM、STFT-2DCNN-SVM分别提高15.32 %、39.23 %、44.91 %,证明该研究模型有很好的鲁棒性和工业实用性。

关键词: 滚动轴承, 小样本, 短时傅里叶变换, 同步压缩小波变换, 二维卷积神经网络, 支持向量机, t-SNE可视化

Abstract: In order to solve the problem of low fault diagnosis accuracy of small sample rolling bearings,the STFT-SWT-2DCNN-SVM model was proposed. Combining the fixed window characteristics of STFT and the multi-scale analysis ability of SWT,the model converts the signal into a time-frequency graph,extracts the fault features and optimizes the model through 2DCNN,and then fuses the training model of STFT and SWT for verification,and finally outputs the results with SVM classifier and visualizes them with t-SNE. The PT400 experimental platform was used to carry out the relevant experimental verification. The results show that the bearing fault classification and recognition accuracy rate of this method can reach 98.666 7 % under the condition of 300∶600 training set∶test set,and under the premise that the total number of training samples is 100 and the average number of single-class samples is 5.6,the bearing fault classification and recognition accuracy rate can still reach 97.45 %,which is 15.32 %,39.23 % and 44.91 % higher than that of STFT-SWT-2DCNN,SWT-2DCNN-SVM and STFT-2DCNN-SVM,respectively. It is proved that the research model has good robustness and industrial practicability.

Key words: rolling bearing, small samples, short-term Fourier transform, synchronous compression wavelet transform, 2DCNN, SVM, t-SNE visualization

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